Solutions

Optimize energy consumption

Rising energy costs and sustainability mandates demand smarter manufacturing. IIoT helps track, analyze, and reduce energy usage.

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solutions-energy-consumption-1
 

Achieve sustainability and savings with energy management

Balance environmental goals with operational efficiency

Smart monitoring

Track energy usage patterns in real-time across operations

Cost reduction

Cut energy costs through data-driven optimization

Leak detection

Identify and eliminate compressed air waste automatically

Carbon tracking

Monitor and report on emissions for sustainability goals

Resource optimization

Deploy resources efficiently based on actual usage data

Compliance-ready

Generate automated sustainability reports and metrics

The ei3 Difference

Our platform empowers you to focus on what you do best while accelerating digital transformation. Combine real-time monitoring, AI-powered optimization, and automated reporting to deliver measurable sustainability improvements without complex implementation.

Real-time energy monitoring

Track energy consumption across all operations with automated data collection and instant insights. Identify waste and optimize usage patterns automatically.

Secure edge intelligence

Deploy industrial-grade edge devices to capture critical quality parameters directly from your machines. Our Amphion edge device ensures reliable data collection while enabling local processing for faster response.

Enterprise integration

Scale improvements across your operations with standardized metrics and automated reporting. Connect with existing systems while maintaining complete audit trails of all events.

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Solution components for energy optimization

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

IIoT Application: Sustain

Transform energy management with comprehensive monitoring, analysis and reporting tools. Track energy, water, and waste while automating sustainability reporting.

IIoT Application: Monitor

Transform raw machine data into actionable insights . Track real-time process parameters and analyze historical trends to maintain optimal production conditions.

Proven Results: best in class rates

1000

 kWh

daily energy savings per machine at ORBIS

18

 Million

annual energy cost savings

30

%

reduction in carbon emissions and waste output with LightStay

Getting started with IIoT for energy optimization

Follow a proven methodology that guides you from initial deployment to transformative success, ensuring rapid time-to-value while minimizing risk and complexity.

Evaluate current energy consumption patterns and identify key improvement opportunities. We help establish baseline measurements and define clear sustainability goals.

 
Reach out to book a discovery call with an ei3 sales engineer.

Deploy automated energy monitoring across operations. Establish real-time tracking while identifying immediate optimization opportunities.

 

Reach out to book a discovery call with an ei3 sales engineer.

Implement AI-powered optimization to reduce consumption. Use pattern recognition and automated controls to maintain optimal efficiency.

 

Reach out to book a discovery call with an ei3 sales engineer.

Expand successful practices across your operations. Create automated sustainability reporting while continuously improving energy performance.

 

Reach out to book a discovery call with an ei3 sales engineer.

Frequently asked questions

ei³ provides real-time visibility into machine-level and line-level energy use, showing exactly how much power each asset is consuming as production conditions change. Operators and supervisors can see energy spikes as they occur, compare performance across shifts, and take immediate action to reduce waste. This helps lower operating costs and improves sustainability outcomes

Learn more: The ei³ Platform provides dashboards and analytics for energy and machine performance

Energy use is rarely constant. ei³ correlates power consumption with detailed machine signals such as speed, load, temperature, pressure, and recipe settings. This allows manufacturers to understand how process decisions affect energy intensity. By identifying inefficient combinations of settings, teams can optimize production while lowering energy cost per finished unit.

Learn more: The PRODUCTION application provides the performance and machine context needed to analyze energy drivers.

Yes. ei³ standardizes production and energy data across every machine and facility, giving organizations a unified view of energy intensity, CO₂ impact, and cost per unit. Leadership teams can benchmark performance globally, track sustainability goals, and validate the results of energy-saving initiatives. This provides a consistent foundation for ESG reporting and corporate sustainability programs.

Learn more: The ei³ SUSTAIN application provides comprehensive energy and CO₂ analytics for enterprise reporting.

Manufacturers using ei³ have delivered significant reductions in energy consumption by optimizing machine speeds, stabilizing processes, reducing scrap, and improving overall equipment efficiency. For example, Hilton, a global packaging converter, leveraged ei³ insights to uncover high-impact optimization opportunities and drive material reductions and energy savings at scale. Across long-term programs, ei3-enabled initiatives have contributed to more than one billion dollars in cumulative energy savings.

Learn more: Read the Hilton case study for real examples of energy savings at scale.

ei³’s SUSTAIN application delivers real-time metrics such as energy intensity, CO₂ impact, and cost per unit directly to operators and supervisors. These insights highlight when machines are running inefficiently and show how production decisions influence energy use. By connecting sustainability KPIs to shop-floor actions, ei³ empowers frontline teams to reduce waste, improve efficiency, and meet plant-level and corporate sustainability goals.

Learn more: The ei³ SUSTAIN application provides real-time insights that guide frontline energy and CO₂ performance improvements

Ready to transform your energy use?

Connect with our team to learn how ei3's sustainability solution can help you
reduce costs and improve compliance.