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IIOT APPLICATION

DOWNTIME  DOWNTIME

Root cause analysis and downtime reduction

downtime
downtime
 

Transform your machine efficiency with our proven methodology that has guided leading manufacturers from basic connectivity to predictive excellence

1.

Connect

Deploy secure connectivity with ei3’s edge technology

2.

Transform

Implement IIoT applications to drive operational excellence

3.

Scale

Expand capabilities across your enterprise with proven results

Get started with a discovery call

Turn event tracking into uptime 

Identify and eliminate sources of lost productivity through automated downtime tracking and AI-powered analytics. Turn machine data into actionable insights that reduce downtime, increase OEE, and drive continuous improvement.

  • Automated Event Tracking

    Capture and categorize all machine stops automatically with direct PLC integration and operator feedback.

  • Root Cause Analysis

    Generate detailed Pareto analysis to identify and address top causes of downtime.

  • Performance Optimization

    Use data-driven insights to prevent recurring issues and optimize machine availability.

  • MTBF/MTTR Analysis

    Track mean time between failures and repair times to optimize maintenance strategies.

application-Downtime-1
 
application-Downtime-1
 

Downtime Analysis & Tracking

Automatically detect, categorize and analyze machine stops to identify improvement opportunities.

  • Automated stop detection and classification
  • Operator feedback collection
  • Pareto analysis of downtime causes
  • Real-time status monitoring

Performance Analytics & Reporting

Transform downtime data into actionable improvement strategies for your organization.

  • MTBF/MTTR calculations
  • Shift and job analysis
  • Multi-machine comparisons
  • Customizable reporting

Empower every team
to maximize machine availability

 

For Plant Managers:

Reduce unplanned downtimes
Improve resource utilization
Track improvement initiatives

For Maintenance Teams:

Prioritize maintenance activities
Identify recurring issues
Optimize repair processes

For Operations Teams:

Real-time status visibility
Document downtime causes
Track performance trends
Empower every team to maximize machine availability

Enterprise-Grade Integration & Security

Connect and protect your machine data with industry-leading standards

Industrial Systems Integration

Seamlessly connect machine data with your existing business systems through our secure API gateway and extensive integration capabilities.

Learn more about our Integration Solutions

Advanced Manufacturing Security

Built on ei3's CPS Protection Platform, ensuring
enterprise-grade security and complete data protection
across your operations.

Explore our Security Features

Frequently asked questions

ei³ automatically detects downtime using machine signals and enhances it with operator input for accurate classification.

This hybrid approach captures both the technical cause and the operational reason for downtime, improving root cause analysis.

ei³ uses categorized downtime data and Pareto analysis to identify recurring issues and prioritize improvements.

Yes. ei³ calculates Mean Time Between Failure (MTBF) and Mean Time To Repair (MTTR) to measure reliability and maintenance performance.

Yes. ei³ uses structured categories and reason codes, making downtime analysis consistent across machines and locations.

ei³ provides APIs to connect downtime data with maintenance systems, analytics tools, and enterprise platforms.
Learn more: Integrations & Connectors

IIoT Building Blocks

Explore other components of the ei3 platform that make digital service transformation possible

Explore full platform
_ APPLICATION

Monitor

Comprehensive real-time and historical machine data analysis

Learn more
_ APPLICATION

Production

Real-time performance tracking and OEE optimization

Learn more
_ PLATFORM CAPABILITIES

Visualization

Real-time insights on intuitive applications and dynamic displays

Learn more

Kickstart your IIoT journey

Our team is ready to show you how smart technology can help. Whether you're exploring solutions or need support, we're here.

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