Solutions

Improve product quality

Quality excellence drives manufacturing success. Modern analytics and real-time monitoring help manufacturers detect issues early, reduce scrap, and ensure consistent quality while lowering costs.

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solutions-product-quality-1
 

Use quality metrics as a competitive advantage
Drive profitability with data-driven quality control

Early detection

Catch quality issues before they impact entire batches

Process control

Monitor critical parameters real-time to ensure consistency

Scrap reduction

Minimize waste through predictive quality alerts

Automated inspection

Replace manual checks with continuous monitoring

Compliance-ready

Generate quality reports and certificates automatically

Global standards

Implement consistent quality controls across facilities

The ei3 Difference

Our platform empowers you to focus on what you do best while accelerating digital transformation. Machine builders can deliver premium service and unlock new revenue streams, while manufacturers optimize operations and reduce costs—all without the complexity of in-house development.

Real-time quality monitoring

Track critical quality parameters across all production lines with automated data collection and instant alerts. Detect and address issues before they impact entire batches.

Secure edge intelligence

Deploy industrial-grade edge devices to capture critical quality parameters directly from your machines. Our Amphion edge device ensures reliable data collection while enabling local processing for faster response.

Process optimization

Leverage machine learning and AI to optimize recipes and production parameters. Our Connected AI approach can help maintain optimal conditions while reducing variability.

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Solution components for improving product quality

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

IIoT Application: Quality

Automated SPC, predictive alerts, and comprehensive quality reporting. Integrate manual and online tests while predicting quality breaches proactively.

IIoT Application: Monitor

Transform raw machine data into actionable insights . Track real-time process parameters and analyze historical trends to maintain optimal production conditions.

Proven Results: best-in-class rates

23

%

reduction in scrap rate

10

%

reduction in
unplanned downtime

8

%

reduction in routine maintenance costs

Getting started with IIoT for quality

Follow a proven methodology that guides you from initial deployment to transformative success, ensuring rapid time-to-value while minimizing risk and complexity.

Evaluate current quality metrics and identify critical parameters. We help establish monitoring points and define clear quality standards aligned with your goals.

 
Reach out to book a discovery call with an ei3 sales engineer.

Deploy automated quality monitoring across key processes. Establish real-time alerts and SPC controls while training teams on data-driven quality management.

 

Reach out to book a discovery call with an ei3 sales engineer.

Implement predictive quality capabilities to catch issues early. Use trend analysis and pattern recognition to maintain optimal production conditions.

 

Reach out to book a discovery call with an ei3 sales engineer.

Expand successful quality practices across your operations. Create automated reporting workflows while continuously improving quality standards through data insights.

 

Reach out to book a discovery call with an ei3 sales engineer.

Frequently asked questions

ei³ automatically tracks critical quality parameters in real time and alerts teams when performance begins to drift. Operators and supervisors can review trend data, compare machine behavior, and take immediate corrective action. This reduces variability, prevents scrap, and ensures each run stays within specification. 

Learn more: The ei³ QUALITY application provides real-time quality tracking and deviation alerts.

ei³ continuously monitors process parameters and quality inputs in real time. When conditions begin to drift, operators and supervisors receive immediate alerts so they can correct the issue before defects move downstream. This early-warning approach reduces scrap, prevents expensive quality escapes, and helps plants maintain consistent production quality without waiting for end-of-shift inspections.

Learn more: The QUALITY application provides real-time alerts and early detection tools to prevent escapes.

Yes. ei³ centralizes test results and quality checks so manufacturers can generate Certificates of Analysis automatically or stage results for customer review. Test data captured automatically from instruments, along with operator-entered checks, is validated through the Quality Computation Engine and can be shared through dashboards or integrated into ERP, MES, or customer portals. This improves transparency, accelerates customer communication, and reduces manual reporting effort.

Learn more: Our Integration and Visualization tools support COA workflows, customer reporting, and automated data delivery

ei³ moves quality data entry from back-office spreadsheets to the shop floor, where quality issues actually occur. Operators can record tests in real time using guided prompts, while machines supply automatic readings and test schedules based on production data. ei³ validates entries, merges automatic and manual inputs, and analyzes results across machines, shifts, jobs, and fleets. This improves accuracy, supports ISO 9000 requirements, and helps teams detect and correct quality issues faster.

Learn more: Our frontline quality blog explains how shop-floor data entry reduces errors and accelerates quality decisions.

Predictive quality begins with consistent, high-quality data from machines and frontline teams. ei³ standardizes process parameters, test results, and historical performance trends so organizations can understand the patterns that cause defects. With this foundation in place, teams can progress from reactive inspection to proactive prevention and predictive quality programs.

Learn more: The Implementation Framework outlines how manufacturers build a path to predictive quality using standardized data.

Ready to optimize your machine performance?

Connect with our team to learn how ei3's Quality solution can help you improve
operational performance and user satisfaction.