Solutions

Improve product quality

Quality excellence drives manufacturing success. Modern analytics and real-time monitoring help manufacturers detect issues early, reduce scrap, and ensure consistent quality while lowering costs.

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Use quality metrics as a competitive advantage
Drive profitability with data-driven quality control

Early detection

Catch quality issues before they impact entire batches

Process control

Monitor critical parameters real-time to ensure consistency

Scrap reduction

Minimize waste through predictive quality alerts

Automated inspection

Replace manual checks with continuous monitoring

Compliance-ready

Generate quality reports and certificates automatically

Global standards

Implement consistent quality controls across facilities

The ei3 Difference

Our platform empowers you to focus on what you do best while accelerating digital transformation. Machine builders can deliver premium service and unlock new revenue streams, while manufacturers optimize operations and reduce costs—all without the complexity of in-house development.

Real-time quality monitoring

Track critical quality parameters across all production lines with automated data collection and instant alerts. Detect and address issues before they impact entire batches.

Secure edge intelligence

Deploy industrial-grade edge devices to capture critical quality parameters directly from your machines. Our Amphion edge device ensures reliable data collection while enabling local processing for faster response.

Process optimization

Leverage machine learning and AI to optimize recipes and production parameters. Our Connected AI approach can help maintain optimal conditions while reducing variability.

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Solution components for improving product quality

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

IIoT Application: Quality

Automated SPC, predictive alerts, and comprehensive quality reporting. Integrate manual and online tests while predicting quality breaches proactively.

IIoT Application: Monitor

Transform raw machine data into actionable insights . Track real-time process parameters and analyze historical trends to maintain optimal production conditions.

Proven Results: best-in-class rates

23

%

reduction in scrap rates 
at NYX

10

%

improvement in first-pass yield

12

%

reduction in routine maintenance costs

Getting started with IIoT for quality

Follow a proven methodology that guides you from initial deployment to transformative success, ensuring rapid time-to-value while minimizing risk and complexity.

Evaluate current quality metrics and identify critical parameters. We help establish monitoring points and define clear quality standards aligned with your goals.

 
Reach out to book a discovery call with an ei3 sales engineer.

Deploy automated quality monitoring across key processes. Establish real-time alerts and SPC controls while training teams on data-driven quality management.

 

Reach out to book a discovery call with an ei3 sales engineer.

Implement predictive quality capabilities to catch issues early. Use trend analysis and pattern recognition to maintain optimal production conditions.

 

Reach out to book a discovery call with an ei3 sales engineer.

Expand successful quality practices across your operations. Create automated reporting workflows while continuously improving quality standards through data insights.

 

Reach out to book a discovery call with an ei3 sales engineer.

Ready to optimize your machine performance?

Connect with our team to learn how ei3's Quality solution can help you improve
operational performance and user satisfaction.