Solutions | Predict Parts and Maintenance | ei3

Transform maintenance operations with data-driven intelligence

Predictive service advantages for manufacturing

Service transformation

Move from reactive to predictive maintenance models

Resource optimization

Deploy service teams efficiently based on predictive insights

Parts revenue

Create automated replenishing and top service programs

Cost reduction

Minimize warranty claims and unplanned service visits

Customer satisfaction

Prevent failures before they impact production

Global coverage

Deliver predictive capabilities across worldwide operations

The ei³ Difference

Our platform empowers you to focus on what you do best while accelerating digital transformation. Machine builders can deliver premium service and unlock new revenue streams, while manufacturers optimize operations and reduce costs—all without the complexity of in-house development.

Predictive lifecycle management

Monitor wear, optimize maintenance timing, and automate replenishment programs. Transform maintenance through automated parts sales.

Explore lifecycle application

Enterprise-grade security

Purpose-built Cyber-Physical System Protection Platform ensuring secure machine connectivity and data collection across global operations.

See how we keep operations secure

Connected AI

Predict what matters most to you, based on real life operating conditions, not static historical data. Deploy predictive capabilities across your entire machine fleet.

Discover predictive possibilities

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Solution components for predictive maintenance

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

Plastics & Molding

Plastics & Molding

Optimizing production efficiency and reducing scrap rates

IIoT Application: Lifecycle

Intelligent parts monitoring, automated wear detection, and predictive analytics that optimize service timing and parts replacement.

Learn more

Edge Device: Amphion

Connect and protect machines with industrial-grade hardware featuring secure data collection, protocol conversion, and local AI processing capabilities.

Learn more

Proven Results: best-in-class rates

10

%

decrease in unplanned downtime using predictive analytics

$

2

million

saved annually on travel costs alone

30

%

reduction in carbon emissions and waste output

View case studies

Frequently asked questions

Predictive parts maintenance uses machine data to anticipate when components need replacement, helping OEMs reduce unplanned downtime. ei3 supports this by securely collecting operational data, standardizing it across machine types, and applying rules that turn usage indicators such as runtime hours, cycle counts, and wear patterns into clear parts recommendations.

Learn more: Our Implementation Framework outlines how OEMs can successfully roll out predictive and data-driven services across their installed base.

ei3 helps OEMs turn their installed base into a proactive and recurring parts revenue stream. Instead of reacting to failures, OEMs can automatically identify upcoming replacement needs and notify customers or trigger quotes and orders inside their existing systems. This results in timely parts sales, stronger uptime guarantees, and reliable revenue for a profitable aftermarket business.

Learn more: The Complete Guide to Secure Remote Service explains how connected machines unlock new aftermarket growth.

Yes. ei3 works as secure, interoperable middleware between machines and business applications. Predictive insights can be delivered into ERP, CRM, field service, or e-commerce tools through standardized APIs. This lets OEMs automate quoting, ordering, and customer notifications without redesigning their IT environment.

Learn more: Visit our Integration & Connectors page to explore how machine data flows into business systems.

Security is built into every layer of the ei3 platform. Predictive parts maintenance runs on the CPS Protection Platform, which uses zero trust principles, network segmentation, encrypted communication, hardened gateways, and role-based access controls. This protects operational and business data while enabling advanced OEM services.

Learn more: Our Security section provides a detailed overview of ei3 security practices.